For a laser cutting RFQ, send the file type your supplier requests and state the material, grade, thickness, quantity, critical tolerances, finishing, secondary operations and delivery requirement. A clean 2D vector file is commonly used for flat profiles; a STEP model and dimensioned PDF are often useful for bent or assembled parts. Confirm units and scale, close intended cut contours, remove unintended duplicate geometry and separate cut, mark, bend and reference information. Supplier CAD/CAM requirements vary, so confirm the preferred format and version before final export.
A CAD file is both geometry for manufacturing software and a communication package for the people who quote, plan and inspect the job. Problems arise when the geometry appears correct on screen but contains open contours, duplicate entities, inconsistent units or missing manufacturing information.
This guide explains how to prepare CAD files for laser cutting, how to match the file package to flat parts, bent sheet metal and assemblies, and what Singapore buyers should include in a quotation request. The aim is to reduce clarification—not to promise a fixed quotation time.
For the broader purchasing process, see our laser cutting services buyer’s guide. If your file is ready, jump to the copyable laser cutting RFQ checklist.
Why CAD File Quality Matters
A complete file package can reduce questions during quotation, programming and inspection. It does not remove the need for supplier review, and it does not guarantee a particular turnaround time.
- Quotation clarity. Defined material, quantity, finish and critical requirements allow the supplier to identify the required operations and assumptions.
- Geometry interpretation. Closed intended contours, consistent units and controlled layers reduce the risk of importing or programming the wrong entities.
- Manufacturing intent. A dimensioned PDF, STEP model or assembly drawing can communicate tolerances, threads, bends, datums and relationships that a flat cutting file does not contain.
- Revision control. Matching part numbers and revisions help prevent an obsolete model or drawing from entering quotation or production.
Keep three things separate: production geometry for the machine workflow, an engineering drawing for human review, and RFQ information covering commercial and delivery requirements.
Which CAD Files Should You Send?
File-format acceptance depends on the supplier’s CAD/CAM workflow. Use the following matrix as a starting point and confirm the preferred format and version before release.
| Project type | Commonly useful file | Supporting information |
|---|---|---|
| Flat 2D profile | DXF, DWG or another supplier-approved 2D vector format | Dimensioned PDF, material, thickness, quantity and critical tolerances |
| Bent sheet-metal part | STEP model; supplier-approved flat pattern where requested | PDF drawing with material, thickness, bend intent, critical dimensions and finish |
| Multi-part assembly | STEP assembly plus individual part files | Assembly drawing, BOM, part numbers, revisions and joining requirements |
| Signage or non-metal profile | DXF, SVG, AI or another supported vector format | Finished dimensions, font treatment, cut/engrave legend and material |
| Preliminary discussion | PDF, sketch or photograph may help explain intent | A production-ready file may still be required before manufacture |
How to Use PDF Files
A vector PDF may be importable in some workflows, while a scanned or raster PDF normally requires tracing or redrawing. PDF is particularly useful for dimensions, tolerances, GD&T, notes and inspection requirements. Ask whether the supplier accepts PDF as production geometry or only as a reference drawing.
How to Use STEP and IGES Files
For bent parts and assemblies, a 3D model can clarify form and relationships. STEP is commonly useful for solid geometry; IGES remains available in some workflows. The supplier may still request a separate flat file or drawing. See our STEP vs IGES vs DXF guide for the differences.
What About JPG, PNG and Screenshots?
Raster images may support preliminary discussion, but they do not reliably define production-scale vector geometry. If tracing or CAD redrawing is required, include it as a separate scope and approve the recreated dimensions before manufacture.
Common CAD and RFQ Errors
Geometry and Export Errors
Open or Almost-Closed Contours
Endpoints that appear connected may still be separate. CAM or nesting software may reject the contour, interpret incomplete geometry or require manual repair before toolpath generation.
Duplicate or Overlapping Entities
Copy-paste operations and imported geometry can leave entities on top of each other. Cleanup tools may help, but compare the repaired file with the released drawing before submission.
Unclear Units or Scale
State the drawing units and confirm at least one overall dimension after export. Do not rely on the recipient to infer whether the geometry is in millimetres or inches.
Unsupported Curves or Excessive Segmentation
Some CAM systems accept splines directly; others approximate or reject them. Ask what the supplier supports. If conversion is required, compare the converted arcs or polylines with the original geometry and tolerance.
Annotations Mixed with Cut Geometry
Dimensions, title blocks, construction lines and notes may be interpreted as production entities. Keep machine geometry on controlled layers and provide engineering notes in a separate drawing or clearly identified reference layer.
Eight Drawing and Quotation-Information Errors
| Incomplete submission | Why clarification is needed | Better approach |
|---|---|---|
| Material says only “stainless steel” | Grade, thickness and surface condition affect process and price | State the grade and thickness, or explicitly request a recommendation |
| Scale or units not confirmed | The same geometry can import at the wrong physical size | State units and include one reference dimension |
| No tolerance information | The supplier cannot identify critical features or quotation assumptions | State critical tolerances and the proposed general-tolerance basis |
| Bend information missing | A flat outline does not define final form, bend direction or formed dimensions | Send a STEP model and dimensioned drawing; provide a flat pattern only when requested |
| PDF only with uncertain geometry | The file may be raster, scaled for printing or unsuitable for CAM import | Send the supplier’s preferred production file plus a reference PDF |
| Thread or secondary feature unclear | Hole size alone does not define thread, depth, countersink or insert | Specify thread form, depth, quantity and location |
| “As per sample” without controlled dimensions | A sample may be worn, modified or difficult to measure unambiguously | Use the sample as reference and release a drawing with acceptance dimensions |
| Quantity listed as “TBD” | Setup and batch economics cannot be evaluated | Request pricing for defined prototype and repeat-production quantities |
Not Sure If Your File Is Ready?
Send the available CAD files, drawing and RFQ information. We can identify questions that should be resolved before quotation or production.
Send CAD File for ReviewGeometry Checks Before Export
| Check | Why it matters | Safe review approach |
|---|---|---|
| Intended cut contours are closed | Incomplete profiles may not generate the expected toolpath | Use region, boundary or profile diagnostics, then compare with the drawing |
| No unintended duplicates | Overlapping entities can create programming ambiguity | Run a duplicate check and review everything removed |
| Curves suit the receiving CAM system | Spline support and approximation differ | Ask the supplier; validate converted geometry where conversion is required |
| 2D geometry is on the expected plane | Unexpected Z values may affect 2D import | Project or flatten a copy and verify dimensions afterwards |
| Units and scale are explicit | Import settings can change physical size | State units and confirm an overall dimension in the exported file |
Automatic cleanup commands can change small gaps, narrow slots or intentionally separate features. Use a copy of the released file, review the tool output and compare key dimensions before sending. Do not apply a universal join tolerance to every drawing.
Layer & Colour Management for Cut, Engrave, and Score
If your part needs more than just cutting — engraving, scoring, or marking on the same piece — separating these operations into different layers or colours is essential. Without separation, the laser operator may see them all as the same instruction.
| Operation | Common Layer Name | Suggested Colour | What It Does |
|---|---|---|---|
| Cut (through) | CUT or LASER_CUT | Red | Cuts all the way through the material |
| Engrave (surface) | ENGRAVE or LASER_ETCH | Blue | Marks the surface without cutting through |
| Score (partial) | SCORE | Green | Light cut for folding lines or score marks |
| Reference / Construction | REF or CONSTRUCTION | Yellow | Not cut; for visual reference only |
Colour conventions vary between suppliers, so include a quick legend in your email or as a note in the file: “Red = cut, Blue = engrave, Green = score.” The laser operator will set the corresponding power and speed parameters based on this mapping.
For engraving applications in particular, the layer setup also tells the supplier whether you need annealing, white marking, or deep engraving on metal parts — see our laser engraving metal vs non-metal guide for which method to specify.
Export from SolidWorks: Step-by-Step
SolidWorks DXF Export Workflow
- Open the part. For sheet metal parts with bends, ensure the Flat Pattern feature is unsuppressed (right-click in feature tree → Unsuppress).
- Right-click the face to be cut → Select
Export to DXF/DWG. - Choose “Export Face/Loop” for a single flat profile, or “Export Flat Pattern” for sheet metal with bend lines.
- Set format to AutoCAD 2013 format DXF (or earlier — newer formats sometimes incompatible with laser CAM software).
- Confirm units are millimetres in the export dialog.
- Save and verify in a DXF viewer (LibreCAD or AutoCAD) before sending.
Common SolidWorks issue: bend lines exported to the same layer as cut lines. Configure the export to put bend lines on a separate layer (typically “BEND”) so the laser operator knows where the part will be folded later.
Export from Fusion 360: Step-by-Step
Fusion 360 DXF Export Workflow
- If you have a 3D body, right-click the face you want to cut →
Create Sketch. This projects the profile into a 2D sketch. - Inspect the sketch for closed profiles before exporting. Fusion 360 highlights closed regions with a coloured fill — if your profile doesn’t fill, there are open contours to fix.
- To fix open contours: use coincident constraints between endpoints, or apply Trim / Extend to connect disconnected segments. Confirm the profile is closed before continuing.
- Right-click the sketch in the browser tree →
Save As DXF. - Verify units: Go to
File → Document Settings → Unitsand confirm millimetres before sketching. - Watch for splines: Fusion 360 sometimes preserves splines in DXF export. If the supplier requires conversion, validate the resulting arcs or polylines against the original profile.
For sheet metal parts in Fusion 360, use the Sheet Metal workspace’s “Create Flat Pattern” function before exporting — otherwise the DXF will be the curved 3D projection rather than the unfolded flat shape.
Export from AutoCAD: Step-by-Step
AutoCAD DXF Export Workflow
- Draw in Model Space at 1:1 scale in millimetres (set via
UNITScommand before drawing). - Move all cut geometry to a single layer named CUT or LASER_CUT. Freeze or delete all other layers.
- Run
OVERKILLto remove duplicate entities. - Run
PEDIT→ Multiple → Join with fuzz tolerance 0.01 mm to convert disconnected segments into continuous polylines. - Verify all geometry is on Z=0: use the
FLATTENexpress tool, or set Z coordinates to 0 manually. - SAVEAS → choose AutoCAD 2013 format DXF (or any DXF version up to 2013 for maximum compatibility).
AutoCAD is the most flexible source software for laser cutting but also the easiest to send messy files from. The OVERKILL and PEDIT/Join steps are essential — they catch the invisible duplicate and near-touching geometry that derails the cutting process.
Export from Adobe Illustrator & Inkscape
Vector Design Tool Export Workflow
- Set document units to millimetres from the start. In Illustrator: Edit → Preferences → Units → General: Millimeters. In Inkscape: File → Document Properties → Default units: mm.
- Convert all text to outlines. In Illustrator: select the text, then
Type → Create Outlines(Ctrl+Shift+O / Cmd+Shift+O). In Inkscape: select the text, thenPath → Object to Path. This prevents font issues at the supplier’s end. - Use hairline stroke weight (or as specified by your supplier — many laser CAM systems accept any thin stroke, but some require 0.001 pt specifically). Heavy strokes can confuse some laser CAM software about whether the stroke or its centreline is the cut path.
- Remove any raster images, gradients, effects. Only solid vector outlines should remain in the final cut file.
- Use “Save As” with .AI or .SVG format, or export as DXF via File → Export → DXF (Illustrator: File → Export → Export As → DXF).
- Verify scale is 1:1 — Illustrator’s artboard sometimes scales graphics for display; always check actual dimensions at export.
Designer-source files most often go wrong on text and scale issues. Always outline all text before sending, and always verify the final part dimensions in the exported file before submitting.
Good vs Bad Specification Examples
| Requirement | Ambiguous | Better submission |
|---|---|---|
| Material | Stainless steel, 3 mm | SS304, 3.0 mm, 2B finish—or state that supplier recommendation is required |
| Quantity | A few pieces | 5 prototype pieces and quotation for a 100-piece repeat batch |
| Finish | Smooth finish | Deburr edges; brushed finish on visible face; direction shown on drawing |
| Thread | M5 hole | M5 × 0.8, through or stated thread depth, quantity and locations shown |
| Tolerance | As accurate as possible | Identify critical dimensions and required tolerances; request feasibility review |
| Delivery | Urgent | Required delivery date and Singapore delivery location |
Multi-Part Assembly Submission
For an assembly, individual part files are not enough to communicate every relationship. Include:
- a top-level assembly model or drawing;
- a bill of materials with part numbers and quantities per assembly;
- matching revisions across models, drawings and the BOM;
- mating faces, critical gaps, alignment features and datum relationships;
- fastener, insert, welding and joining requirements;
- surface finishing and masking requirements;
- whether trial assembly or inspection documentation is required.
If a sample is supplied, state whether it is a visual reference, a fit reference or a controlled master. A released drawing should define the dimensions and acceptance requirements used for manufacture.
Copyable Laser Cutting RFQ Checklist
Copy the following checklist into your email or RFQ form. Complete the applicable fields and mark unknown items as “supplier recommendation requested” instead of leaving them ambiguous.
Company: Contact: Delivery location: Required delivery date: Part number: Revision: Prototype quantity: Repeat-production quantity: Material: Grade: Thickness: Surface condition: Files attached: [ ] DXF / DWG [ ] STEP [ ] PDF drawing [ ] Assembly file [ ] BOM Critical dimensions and tolerances: Proposed general-tolerance basis: Threads / countersinks / inserts: Bending requirements: Welding requirements: Deburring / edge condition: Surface finish / coating: Visible or cosmetic faces: Protected or masked areas: Inspection requirements: Material certificate requested: Certificate of conformance requested: Dimensional report requested: Packaging requirements: Additional notes:
Document and inspection requirements affect scope and price. Request them before quotation and confirm what the supplier can provide; do not assume that a CMM report, FAI, certificate or a particular general tolerance is included by default.
Keep three categories separate:
- Production geometry—the approved file used in the manufacturing workflow;
- Engineering reference—the drawing, model or assembly that communicates intent;
- Commercial RFQ information—quantity, schedule, delivery, documentation and packaging.
Frequently Asked Questions
What is the best file format for laser cutting?
It depends on the part and supplier workflow. A clean DXF or DWG is commonly used for flat 2D profiles. A STEP model and dimensioned PDF are often useful for bent or assembled parts. Confirm the supplier’s preferred file type and version before final export.
Can I send a PDF for a laser cutting quote?
A PDF may be sufficient for preliminary discussion and is useful for dimensions, tolerances and notes. A vector PDF may be importable in some workflows, while a scanned PDF normally requires tracing or redrawing. Ask what production file will be required before manufacture.
Should all splines be converted to arcs?
Not automatically. Some CAM systems accept splines and others prefer arcs or polylines. If conversion is required, compare the converted geometry with the source model and tolerance because approximation can change the profile.
Why does my supplier report open contours?
Endpoints may look connected while remaining separate in the file. Use the CAD system’s profile or boundary diagnostics to locate the issue. Repair a copy, then verify the result against the released drawing rather than applying an uncontrolled universal join tolerance.
Should I add kerf compensation to the drawing?
Normally provide the intended finished geometry and let the supplier apply process compensation in CAM, unless the supplier gives different instructions. Identify critical dimensions so the process route and inspection plan can be reviewed.
What information is required for an accurate quotation?
Provide material grade and thickness, quantities, approved files, critical tolerances, secondary operations, finishing, inspection or certificate requirements, packaging, delivery location and target date. A complete package reduces clarification, but quotation time still depends on complexity and capacity.
See How Files Become Cut Parts
Watch our process videos showing how DXF files become finished laser-cut parts — from upload through nesting, cutting, and quality check.
Watch Videos →More Reference Material
Visit our Download Center for capability brochures, material guides, and other reference documents useful for planning laser cutting and fabrication projects.
Visit Download Center →Submit a Complete Laser Cutting RFQ
Confirm the supplier’s preferred CAD format, verify the exported geometry, and send material, quantity, critical requirements and downstream processes together.
- Flat profiles: send approved 2D geometry plus a reference drawing where needed.
- Bent or assembled parts: include the 3D model, drawing, revisions and assembly information.
- Unknown requirements: state that a supplier recommendation is requested.



